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Mastergrout CNS-50 is a specially formulated cementitious grout which has excellent shrink resistance and free flow properties suitable for machine foundations. The high strength grout ensures a stable and permanent support to the equipment, machines which transfer both static and dynamic loads on to it. Mastergrout CNS-50
has unique formulation which does not cause corrosion of machine parts, bolts etc. in contact with it.

 

 


Technical Information


 Nature
:
Single component powder
 Colour
:
Grey

 Density, gms/cc

:

2100 Kg/m3

 

Engineering Data

   
1. Compressive strength in Kg/cm² w/p =0.18 at 27°C
1 day
110
 
3 Days
290
 
7 Days
370
 
28 Days
550
 
2. Young modulus, Kn/mm2 :
24
 
3. Unrestrained expansion, %:
1 to 4
 
4. Expansion Time after mixing Stops after approximately 160 minutes at 30°C
5. Flowability under 1000mm Head
Gap width 20mm
Gap width 30mm

1000m
300m
 
6.Size of the cubes 70.6 mm x 70.6 mm, IS standard cubes.
7. Temperature
30°C
 
8. Cubes were kept in restraint before testing, water: powder ratio 0.18 ± 0.01

 

Typical Applications

  • Machine foundations
  • Bearing plates
  • Boiler foundations
  • Columns in precast constructions
  • Concrete anchors
  • Cavities, gaps and recesses
  • Steel rolling-rnill beds
  • Stanchion bases
  • Pump Sets
  • Turbines and D. G. Sets


Features / Advantages

  • It has good pourability and flowability. This free flow nature guarantees highest contact area with the machine base plate and other load bearing areas.
  • It has excellent non-shrink property. This volume stability ensures permanent contact with the bearing areas.
  • Develops high initial and final strengths hence gives
    excellent support to equipment that transfers dynamic and static loads on it.
  • It is free from harmful chlorides and other aggressive chemicals which attack steel and hence ensures non corrosive supporting system.
  • It is easy to mix and apply as only water of a definite quantity has to be added at site to the ready made grout.
  • The cementitious grout with special additives and graded aggregates are compatible with concrete substrates.


Directions for use & dosage

  • • Before starting grouting, clean all surfaces coming in contact with MASTERGROUT CNS-50. All kinds of contaminations such as fat, oils, dust and cement slurry must be removed.
  • The concrete surface should be thoroughly wetted and saturated.
  • Ensure leak proof shuttering.
  • Mix 5.4 litres of water per 30 Kg pack grout at a water: powder ratio of 0:18.
  • Measure the above amount of water precisely.
  • When grouting thickness over 100 mm (i.e. for bigger gaps over 100 mm, below base plate) mix 12 mm- 5 mm washed coarse aggregate (Aggregate content = 50% to 100% by wt. of MASTERGROUT CNS-50)
  • Mix mechanically and ensure homogeneous mix.
  • Exposed surfaces of MASTERGROUT CNS-50 should be cured like concrete. In order to avoid premature evaporation of the water, start curing as soon as the grout reaches its touch hard state. Curing upto a minimum of 7 days is must.
  • While grouting with this grout upto approximately 3 hours later, strong vibrations of any kind should be avoided.
  • While grouting ensure that there are no air voids remain. The grout must have maximum contact area.
  • Material should be poured in one side only.
  • Never add any other ingredients like cement. sand, fibre, admixtures etc. to MASTERGROUT CNS-50 prepacked system.
  • Do not use vibrators, as MASTERGROUT CNS-50 is a free flowing grout which doesn't need any compaction. Never use MASTERGROUT CNS-50 after 30
    minutes of mixing.
  • Under any circumstances do not use more water than the specified water: powder ratio



Cleaning of Tools & Equipments

Tools and equipment can be cleaned with water.

Storage And Shelf Life
MASTERGROUT CNS-50 should be stored in cool and dry conditions. Shelf life is six months from the date of manufacturing.


Packing:
30 Kg. and 10 Kg Bag


Precautions

  • lt is non toxic, non-flammable
  • Use gloves while mixing and pouring of MASTERGROUT CNS-50.
  • Don’t use damaged bags of MASTERGROUT CNS-50



 
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